Cap size chart
How to Measure Your Head for a Welding Cap
Getting the right fit is essential for comfort and safety on the job. All caps are made to order, so taking an accurate measurement ensures your cap fits perfectly from day one.
What You'll Need
A soft cloth measuring tape (fabric, not metal).
Step-by-Step Instructions
- Wrap the measuring tape around your head, just above your eyebrows and ears.
- Position it where you want the cap to sit — not too high, not too low.
- Keep the tape snug but not tight.
- Note the measurement in inches.
Welding Cap Size Chart
| Head Circumference | Cap Size |
|---|---|
| 20" – 20¾" | Small (S) |
| 21" – 21¾" | Medium (M) |
| 22" – 22¾" | Large (L) |
| 23" – 23¾" | X-Large (XL) |
| 24" – 24¾" | XX-Large (XXL) |
Frequently Asked Questions
What if I'm between sizes?
Size up. A slightly larger cap is more comfortable than one that's too tight, especially during long shifts.
Do your caps run small or large?
Our caps are made to measurement, so as long as you follow the size chart, you'll get an accurate fit.
Can I request a custom size?
Yes! If your measurement falls outside the standard range, contact us and we'll make it work.
What if my cap doesn't fit?
Since all caps are made to order, we encourage you to double-check your measurement before ordering. If there's an issue, reach out and we'll do our best to make it right.
Ready to Order?
Browse our Custom Logo Welding Caps and Solid Color Caps — all handcrafted to your exact size.